Band saws

IMET KTECH 502 F2000 automatic column band saw

289 526,00 zł net
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12 months of warranty
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Contact with a trader:
Krzysztof Penkowski
E-mail: krzysztof.penkowski@eurometal.com.pl
Telefon: 603 400 333

KTECH 502 is a two-column automatic band saw that includes the most advanced CNC technology available for cutting profiles at an angle of 60° to the right and left. KTECH has a 10-inch touchscreen interface for managing the cutting process and entering the project.

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KTECH 502 has an easy and intuitive interface designed to optimize the user experience: thanks to the CNC system and 10-inch touch screen, the user can manage all operational functions of the machine, set 99 cutting programs and multiple cutting lengths on the same bar, set the number of feeder strokes, the number pieces and blade speed. It is also possible to perform self-diagnostics to detect errors.
Among the main features of the Ktech is the ability to create an edge cutting program using the touch screen. From the AUTO menu, the user selects the desired settings for the cutting process (blade and feeder speed), then can report all its technical drawing and layout data on the touch screen, reproducing the exact dimensions of the bar to continue the desired cutting
The operator can choose, through the machine parameters, to set the automatic removal of cut elements in 3 different ways: 0
no expulsion; 1
excretion only when trimmed; 2
expulsion of all cut pieces. It is possible to set the throw length from the machine parameters.
It is possible to use the feeder as a length limiter when cutting in the semi-automatic cycle by raising the feeder to the required length (minimum 270 mm, maximum distance of the blade from the feeder) using the GO TO option; in this case the bar will be loaded from the unloading side. The feeder vice is completely closed and can be used as a length stop.
KTECH line automatic cutting machines have an innovative system of 4 controlled axes (cross travel and vice closing, material feeding and saw frame rotation), all numerically controlled. All machine movement and settings can be controlled and modified via the touch screen.
The frame of the KTECH 502 saw is electrically welded with a rigid structure and large thickness. The massive design helps reduce vibration, binding or slowing down during the cutting process, saving the life and durability of the saw blade. High cutting efficiency even in the largest cross-sections and solid materials is ensured by the angled blade.
The automatic rotation of the saw frame is managed by the motor reducer and inverter. The hydraulic piston locks the arc when the set position is reached. To maintain cleanliness and enable perfect rotation, an air purification system works during rotation. The arc rotation power is 0.55 kW.
The KTECH tape blade is equipped with an electronic inverter that allows the blade speed range to be extended (from 18 to 100 m/min), thanks to which cutting is optimized for a wide range of materials, while saving blade life. To work even on a wider cross-section and full material without loading the tape, the blade has high tension (2000 kg/cm2).
The mechanical material detection system automatically detects the first point, allowing the arc to quickly approach the material. The tip cutting process is controlled by a microswitch located on the movable blade guides, which automatically detects the end of the cutting process.
The machine is equipped with a 2000mm feeder (3000mm feeder is available) with an integrated roller table. The movement (managed via touch screen) is handled by a BMH 2.5 N-m brushless motor with a gear. The minimum waste length is 250 mm and the minimum cutting length is 10 mm.
The KTECH line band saws have automatic control of the size of details thanks to an infinitesimal encoder and automatic correction of the cutting length. Thanks to the innovative angle measurement system (the angle reading is set outside the center of the machine), the machine is characterized by high positioning accuracy and the best cutting precision.
The standard minimum lubrication system avoids the dissipation of coolant, keeping the work area perfectly clean so that the machine can always operate in the most efficient way; It works thanks to an automatic switch, has 2 nozzles and a 1.3-liter tank.
Premium Line automatic band cutters and semi-automatic and automatic Maxi Line band cutters are standardly equipped with a washing gun designed to keep the work area clean and remove any dirt, maintaining the highest efficiency of the machine.

Optional equipment (additionally paid):

Blade deviation control
It allows to always have cutting process with the right tollerance. It's possibile to set the preferred tollerance based on the needs for a specific material or cutting angle (maximum tollerance: 0.2mm).

Bundle cutting device
Hydraulic bundle cutting device which maximum cutting capacity is 500x250 while minimum capacity is 130x20mm. Minimum scrap-end with bundle cutting is 200mm. it's possibile to use the machine for mitre cutting just by disassembling the pressure device.

Bundle cutting device
Wraz z dociskiem umieszczonym obok imadła, rozcięcie wiązki odbywa się także za pomocą urządzenia uzupełniającego umieszczonego na zintegrowanym podajniku na zewnętrznej części szczęk podajnika. Tego urządzenia nie wolno zdejmować w celu cięcia ukośnego.

Promień lasera
To ease the working process, it's possibile to require di special laser ray that points the cutting line on the material before starting to operate.

Industry 4.0 Ready - SAWFACTORY
IMET automatic machines can be connected to the company network and be used remotely thanks SAWFACTORY and modem. SAWFACTORY is a dedicated software which allows to manage the cutting process from the office desk by setting cutting programs and monitoring the workflow thanks to the dedicated web app. The software also allows to also receive assistance by our technicians remotely.

Industry 4.0 Ready - OneLoad for MES
The kit allows to load from the company office/MES to the machine software a cutting list/program to optimize the internal workflow while avoiding possible mistakes made by the machine operator. It's necessary, for the customer, to have an FTP server on te same LAN where both SAWprogram software and cutting program are installed. A "shortcut" is enabled on the machine control to load the cutting lists and start the cycle (the kit is available only if the "Industry 4.0 Ready" package is already installed).

Industry 4.0 Ready - RealTime for MES
The kit allows to send directly from the machine to the MES information in real time about: machine status, cut pieces situation, automatic cycle progession. The connection is provided via a Web service made available by the user on his own LAN; the webservice will act as a filter between the bandsaw and the internal MES (the kit is available only if the "Industry 4.0 Ready" package is already installed)

Marking system
It's available for KTECH 502-652 models the automatic ink marking system that allows to impress a code on cut pieces to ease the material seleciton after the cut: the marking systems works before the cut and its programmaing is integrated with the machine CNC (allowing to create a unique program via KTECH touch screen) but it's equipped with its own independent touch screen display.

Sawframe downfeed with ballscrew
It's available upon request the sawframe downfeed descent by ballscrew and servomotor. Adding this features, the user can access to the automatic parmeters system and internal material library that he can also expand with its customized parameters. The option also include the controlled movement of the blade guide and the possibility to control the unloading device.

Metal protection barriers
According to CE law, it's also available the protection safety system made by metallic barriers that covers the machine on the 4 side with CNC managed access doors to regulate and control the operator access to the working area.

Safety photocells
It's possible, if the user doesn't want a full metallic barriers protection system, to install a pair ofl photocells instead of one of the metallic side.

Technical data Unit Value
The width of the cutting band [mm] 34
Vise opening width [mm] 500
The dimensions of the cutting band [mm] 4250x34x1.1
Cutting band speed [m/min] 0-100
Cutting band motor power [kW] 2.2
Working height [mm] 845
Final waste [mm] 240
Length of a single pass [mm] 2000
Dimensions [mm] 3700x2300x2180
Weight [kg] 2250

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